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The best Rotary Die Cutting Machines

HOACO machines are the preferred solutions for manufacturer multilayered products, which enables die cutting, converting, laminating, CCD registration & inspection in a single pass.
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Our Machines

Rotary Die Cutting machines are widely used in many fields of applications, especially in electronics, medical & cosmetics, automobile, labels & printing industry. It can accommodate materials of different density, thickness and composition based on the requirements of your application.
Rotary Die Cutting Machines
Die Set Station

Die Cut Station

UnWind/ReWind

Air Shaft

Island Placement

Island placement

Dual System

Highlights of our Rotary Die Cutting Machines

Die Cut Station

1. Die Set Station

  • Multi-functional: All the processes including Converting, Laminating, CCD Alignment, Inline Printing, Rotary Die Cutting, and Laser Cutting are accomplished within this module.
  • Movable: Our machines offer unparalleled flexibility in process design and material placement, thanks to their ability to accommodate 3 to 30 movable stations.
  • Web Widht: Our rotary die cutting machines come with a standard web width of 250mm or 350mm, while custom-built machines can support web widht up to 750mm.

2. Unwind / Rewind

  • Adjustable: Adjustable unwind/rewind stations enable extreme flexibility in material placement, tension control and quick changeover.
  • Tension control: To reach high precision, the tension of each material must be very stable. Through air shafts driven by independent servomotors, material tensions, with values set through HMI interface, can maintain high stability, regardless of speed and roll diameter.
  • Autoalarm: In all our Rotary Die Cutting Machines an auto alarm could be adjusted by setting minimal roll diameter before materials.
Air Shaft

3. Island Placement

Island placement refers to the technique of starting and stoping a secondary web in order to place a die-cut part onto a primary web at a larger repeat. This method is mainly used to:

  • Minimize material waste
  • Place a smaller part on a larger part at an exact location
  • Insert an RFID/NFC inlay on a label or sandwiched into a booklet label. 
  • Placing a die cut part multiple times at different repeat interval on a larger aprt.

4. Dual System

Any Rotary Die Cutting Station in a single machine can be independently assigned to either System 1 or System 2 – Dual systems, which can be configured to manufacture two different products, operated by two operators at the same time without any dependence.

  • Buy one machine, get two systems
  • Ultimate simplicity & flexibility
  • Improve machine OEE for simple products
  • Reduce factory footprint

Your product requirement defines our machine configuration